
Advanced Dap Extrusion Granulation Production Line
2025-06-28Are you looking to enhance your Diammonium Phosphate (DAP) fertilizer production? As a leading fertilizer equipment supplier and fertilizer equipment manufacturer, we offer advanced DAP extrusion granulation production lines designed for efficiency, reliability, and superior product quality.
What is DAP and Why Extrusion Granulation?
Diammonium Phosphate (DAP) is one of the world's most widely used phosphorus fertilizers. Known for its excellent nutrient content (typically 18-46-0 NPK ratio), DAP provides plants with readily available phosphate and ammonium, promoting strong root development, vigorous growth, and increased crop yields.
Extrusion granulation is a dry granulation method that offers significant advantages over traditional wet granulation processes:
Energy Efficiency: Eliminates the need for drying and cooling, reducing energy consumption and operating costs.
Environmentally Friendly: Minimizes wastewater and exhaust gas emissions, aligning with sustainable fertilizer production practices.
High Granulation Rate: Produces uniform, high-quality granules with excellent strength and consistent particle size.
Cost-Effective: Reduces raw material waste and improves overall economic benefits.
Our DAP Extrusion Granulation Production Line: Key Features and Benefits
Our DAP fertilizer production lines are engineered to deliver exceptional performance and reliability. Key features include:
Advanced Extrusion Granulator: Utilizes a double roller extrusion granulator for efficient dry granulation without the need for binders.
Precise Raw Material Control: Accurately controls the raw material ratio to ensure stable product quality and consistent nutrient content.
Versatile Material Compatibility: Processes a variety of raw materials, including diammonium phosphate, urea, potassium chloride, and potassium sulfate.
Adjustable Granule Size: Produces compound fertilizer granules with a diameter of 2-8mm, meeting diverse market demands.
Automated System: Equipped with an automatic weighing system to ensure accurate weight of each bag, and offers an automated packaging production line to achieve integrated bagging, conveying, filling, sewing and palletizing.
Durable Construction: Built with high-quality materials to withstand demanding industrial environments and ensure long service life.
Components of a DAP Extrusion Granulation Production Line
A typical DAP fertilizer extrusion granulation production line from us includes:
Raw Material Preparation:
Fertilizer Crusher: Crushes large raw materials into smaller, manageable sizes.
Belt Scale: Weighs the raw materials to ensure accurate proportions.
Mixing:
Fertilizer Mixer: Blends the raw materials uniformly.
Granulation:
Double Roller Extrusion Granulator: The core of the system, compressing the mixed materials into granules.
Screening:
Screening Machine: Separates the finished granules from the powdered materials, ensuring product quality.
Conveying:
Belt Conveyor/Screw Conveyor: Transports materials between different stages of the production line.
Packaging:
Automatic Weighing and Packaging Machine: Packages the finished DAP fertilizer into bags for distribution.
Optional Equipment:
Coating Machine: Applies a coating to the granules for improved handling and storage.
Dust Removal System: Maintains a clean and safe working environment.
Benefits of Choosing Our DAP Extrusion Granulation Line
Increased Production Efficiency: Streamline your DAP fertilizer production process with our automated and high-capacity equipment.
Improved Product Quality: Achieve consistent granule size, shape, and nutrient content.
Reduced Operating Costs: Lower energy consumption and minimize raw material waste.
Environmentally Sustainable: Minimize emissions and promote eco-friendly fertilizer production.
Customizable Solutions: We offer tailored solutions to meet your specific production requirements and budget.
Partner with Us for Your Fertilizer Equipment Needs
As a leading fertilizer equipment supplier, we are committed to providing our customers with high-quality, innovative, and reliable solutions. Our team of experienced engineers and technicians can assist you in selecting the right equipment for your specific needs and provide comprehensive support throughout the entire process, from design and installation to training and maintenance.
Contact us today to discuss your DAP extrusion granulation production line requirements and learn how we can help you optimize your fertilizer production and achieve your business goals.