In the pursuit of sustainable agriculture, converting organic manure into high-value fertilizer is not just a trend—it's a necessity. At Gofine, we specialize in advancing this process through our state-of-the-art High Temperature Aerobic Fermentation systems. This technology is the cornerstone of efficient organic waste recycling, transforming raw materials like animal manure, agricultural residues, and green waste into stable, nutrient-rich, and hygienic organic fertilizer.

What is High Temperature Aerobic Fermentation?

High Temperature Aerobic Fermentation is a controlled biological decomposition process. Unlike traditional composting, which can be slow and inconsistent, this method actively supplies oxygen to the organic mass, fueling thermophilic (heat-loving) microorganisms. These microbes break down organic matter rapidly, generating temperatures between 60°C and 80°C (140°F - 176°F). This "thermal window" is critical for several reasons:

• Pathogen Elimination: Sustained high temperatures effectively eliminate harmful pathogens, weed seeds, and parasite eggs, ensuring the final product is safe for agricultural use.

• Odor Reduction: Aerobic conditions prevent the formation of foul-smelling compounds like ammonia and hydrogen sulfide, which are typical of anaerobic decomposition.

• Faster Maturation: The process significantly accelerates the stabilization of organic matter, reducing the total composting cycle from months to just a few weeks.

• Quality Preservation: It promotes the preservation of nitrogen and other essential nutrients, resulting in a higher-quality fertilizer compared to traditional methods.

The Process Flow: From Raw Manure to Stable Organic Fertilizer

The Gofine fermentation system represents a significant technological advancement in organic fertilizer production, with our horizontal high-temperature fermentation tank serving as the core of the process. This innovative approach ensures maximum efficiency and quality control throughout the conversion journey.

• Step 1: Automated Feeding & Pre-processing

Raw manure is automatically conveyed and mixed with bulking agents (such as straw or sawdust) to achieve the optimal Carbon-to-Nitrogen (C/N) ratio and moisture content. The prepared feedstock is then directly fed into the horizontal high-temperature fermentation tank through our integrated feeding system, ensuring continuous operation and minimal manual handling.

• Step 2: High-Temperature Aerobic Fermentation

This represents the technological core of our system. The material undergoes intensive fermentation within our specially designed horizontal fermentation tank, where temperatures are maintained at 60-100°C. This high-temperature environment, combined with forced aeration and automatic turning mechanisms, ensures:

Complete pathogen elimination and weed seed destruction

Accelerated decomposition of organic matter

Significant odor reduction through controlled aerobic conditions

Drastically reduced processing time compared to conventional methods

• Step 3: Automated Discharge & Curing

Following the high-temperature fermentation phase, the material is automatically discharged from the fermentation tank and transferred to the curing area. Here, the compost undergoes a stabilization period where temperatures gradually decrease, allowing for further maturation and development of beneficial microorganisms.

• Step 4: Precision Post-processing

The stabilized material then proceeds to our precision processing section, which may include:

Crushing machine for uniform particle size reduction

Fertilizer granulator (disc granulator or new-type organic fertilizer granulator)

Rotary dryer for moisture control

Screening machine for precise particle classification

This integrated system ensures the production of commercial-grade pelletized or powdered fertilizer that meets the highest quality standards.

This optimized process flow demonstrates Gofine's commitment to technological innovation, ensuring efficient conversion of organic waste into valuable fertilizer while maintaining strict quality control throughout each production stage.

The Gofine Advantage: Integrated Equipment for a Superior Process

Gofine's expertise lies in providing the complete organic manure fertilizer production line, with our fermentation systems serving as the vital first link in the chain. We don't just sell machines; we provide a turnkey solution for efficient fertilizer manufacturing.

Core Equipment in the Gofine Fermentation System:

Fermentation Tank (Fermenter):

Our fully enclosed, intelligent fermentation tanks are designed for maximum efficiency. They feature integrated aeration floors, temperature and oxygen sensors, and an automated control system. This setup allows for precise regulation of the microenvironment, ensuring optimal conditions for the thermophilic microbes to thrive.

Mobile Tipping Machine (Compost Turner):

For larger-scale operations or windrow composting, our hydraulic compost turner is indispensable. This robust machine evenly mixes, crushes, and aerates the organic pile as it moves along. This homogenizes the material, regulates temperature and moisture, and prevents compaction, which is essential for maintaining aerobic conditions.

Aeration System:

A forced-aeration system is the lungs of the operation. Our designs include strategically placed blowers that push air from the bottom of the pile, ensuring an even oxygen supply throughout the mass. This prevents anaerobic pockets and maintains the high-temperature phase consistently.

Deodorization System:

To ensure an environmentally friendly operation, we integrate bio-filter or chemical scrubbing deodorizing equipment. This system treats any potential exhaust gases, making the entire process neighbor-friendly and compliant with environmental regulations.

Why Partner with Gofine for Your Organic Fertilizer Project?

Choosing Gofine means investing in reliability, innovation, and comprehensive support. Our high temperature aerobic fermentation equipment is engineered for durability, energy efficiency, and low operational costs. We provide end-to-end solutions, from initial site planning and equipment installation to operator training and after-sales service.

If you are looking to establish or upgrade your organic manure processing facility, look no further. Contact Gofine today for a customized equipment quotation and technical consultation. Let us help you transform organic waste into a profitable and planet-friendly resource with our cutting-edge fermentation technology.